Análisis del rolado en planchas de acero estructural de alta resistencia (S690QL)
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Publicado: junio 1, 2005
Resumen
La investigación calcula las condiciones del proceso de rolado en una máquina cilindradora de 3 rodillos. Inicialmente se determina de forma experimental la estructura y propiedades mecánicas del acero de alta resistencia a procesar. Luego se establecieron las ecuaciones que permiten determinar relaciones entre el espesor y el ancho del acero a cilindrar, considerando las características de resistencia de la máquina cilindradora. Finalmente se presentan las gráficas que ayudan al procesamiento eficiente y adecuado del acero escogiendo el ancho/alto y la fuerza requerida para el conformado de la placa de acuerdo a su espesor. La información obtenida permitirá que desde el proceso de diseño de una pieza a fabricar se pueda contemplar el número de juntas de soladura que se necesitan para obtener la altura/largo final del componente.Referencias
[1] T. Steel, "Material Specifications," 2012.
[2] Goover, Fundamentos de Manufactura Moderna, México: Editorial Prentice Hall, 1997.
[3] J. H. Panchal, S. R. Kalidindi y David L- Mc, "Key computational modeling issues in Integrated Computational Materials Engineering," Computer-Aided Design.
[4] Z. W. Weilong Hu, "Theoretical analysis and experimental study to support the development of a more valuable roll-bending process.," International Journal of Machine Tools & Manufacture, pp. 731-747, 2001.
[5] M. H. Y.H. Lin, "Influence of strain hardening on continuous plate roll-bendingprocess," International Journal of Non-Linear Mechanics, pp. 883-896, 2000.
[6] J. B. d. Aguiar, G. M. Barbosa y G. F. Batalha, "Sheet bending theory applied to a three roll process," de Congresso Brasileiro de Engenharia de Faricacao, Curitiba, Paraná-Brasil., 2001.
[7] H. R. A.H. Gandhi, "Analytical and empirical modeling of top roller position for threeroller cylindrical bending of plates and its experimental verification," Journal of materials processing technology, p. 268–278, 2008.
[8] H. Gajjar, A. Gandhi y T. y. R. H. Jafri, "Bendability Analysis for Bending of C-Mn Steel Plates on Heavy Duty 3-Roller Bending Machine," International journal of aerospace and mechanical engineering, 2007.
[9] H. C. ZhengkunFeng, "Modeling and simulation of asymmetrical three-roll bending process," Simulation Modelling Practice and Theory , pp. 1913-1917, 2011.
[10] ThyssenKrupp Steel, "ThyssenKrupp," 20 Junio 2013. [En línea]. Available: www.ThyssenKrupp. com.co.
[11] American Association State, Designation. A514/A514M – 13 Standard Specification for High-Yield-Strength, Quenched and Tempered Alloy Steel Plate, Suitable for Welding, United States: ASTM International, 2009.
[12] American Association State, "Designation: E8/E8M – 13a. Standard Test Method for Tension Testing of Metallic Materials," ASTM International, 2013.
[13] ASTM, A370-11 Standard Test Methods and Definitions for Mechanical Testing of Steel Products, 2011.
[14] American Association State, Designation. A751-08 Standard Test Methods, Practices, and Terminology for Chemical Analysis of Steel Products, 2008.
[15] W. F. Hosford, Mechanical Behavior of Materials, Cambridge University Press, 2005.
[16] American Association State, Designation: ASTM E646 Standard Test Method for Tensile Strain-Hardening Exponents ( n-Values) of Metallic Sheet Materials.
[17] ThyssenKrupp, Processing Recommendations. N-A-XTRA® and XABO® high strength steels., ThyssenKrupp Edition 09, 2010.
[18] ROUNDO, 3-Roll Plate Bending Machine Type PS.
[19] J. D. a. S. H. Z. Marciniak, "Butterworth Heinemann," Mechanics of sheet metal forming, pp. 82-106, 2002.
[2] Goover, Fundamentos de Manufactura Moderna, México: Editorial Prentice Hall, 1997.
[3] J. H. Panchal, S. R. Kalidindi y David L- Mc, "Key computational modeling issues in Integrated Computational Materials Engineering," Computer-Aided Design.
[4] Z. W. Weilong Hu, "Theoretical analysis and experimental study to support the development of a more valuable roll-bending process.," International Journal of Machine Tools & Manufacture, pp. 731-747, 2001.
[5] M. H. Y.H. Lin, "Influence of strain hardening on continuous plate roll-bendingprocess," International Journal of Non-Linear Mechanics, pp. 883-896, 2000.
[6] J. B. d. Aguiar, G. M. Barbosa y G. F. Batalha, "Sheet bending theory applied to a three roll process," de Congresso Brasileiro de Engenharia de Faricacao, Curitiba, Paraná-Brasil., 2001.
[7] H. R. A.H. Gandhi, "Analytical and empirical modeling of top roller position for threeroller cylindrical bending of plates and its experimental verification," Journal of materials processing technology, p. 268–278, 2008.
[8] H. Gajjar, A. Gandhi y T. y. R. H. Jafri, "Bendability Analysis for Bending of C-Mn Steel Plates on Heavy Duty 3-Roller Bending Machine," International journal of aerospace and mechanical engineering, 2007.
[9] H. C. ZhengkunFeng, "Modeling and simulation of asymmetrical three-roll bending process," Simulation Modelling Practice and Theory , pp. 1913-1917, 2011.
[10] ThyssenKrupp Steel, "ThyssenKrupp," 20 Junio 2013. [En línea]. Available: www.ThyssenKrupp. com.co.
[11] American Association State, Designation. A514/A514M – 13 Standard Specification for High-Yield-Strength, Quenched and Tempered Alloy Steel Plate, Suitable for Welding, United States: ASTM International, 2009.
[12] American Association State, "Designation: E8/E8M – 13a. Standard Test Method for Tension Testing of Metallic Materials," ASTM International, 2013.
[13] ASTM, A370-11 Standard Test Methods and Definitions for Mechanical Testing of Steel Products, 2011.
[14] American Association State, Designation. A751-08 Standard Test Methods, Practices, and Terminology for Chemical Analysis of Steel Products, 2008.
[15] W. F. Hosford, Mechanical Behavior of Materials, Cambridge University Press, 2005.
[16] American Association State, Designation: ASTM E646 Standard Test Method for Tensile Strain-Hardening Exponents ( n-Values) of Metallic Sheet Materials.
[17] ThyssenKrupp, Processing Recommendations. N-A-XTRA® and XABO® high strength steels., ThyssenKrupp Edition 09, 2010.
[18] ROUNDO, 3-Roll Plate Bending Machine Type PS.
[19] J. D. a. S. H. Z. Marciniak, "Butterworth Heinemann," Mechanics of sheet metal forming, pp. 82-106, 2002.
Cómo citar
Avila Balaguera, K., Rodriguez-Baracaldo, R., & Espejo Mora, E. (2005). Análisis del rolado en planchas de acero estructural de alta resistencia (S690QL). Revista Ingenierías Universidad De Medellín, 15(28), 71-82. https://doi.org/10.22395/rium.v15n28a4
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